5 Ton Batch Type Waste Tyre Plastic Recycling To Fuel Oil Pyrolysis Plant
Tyre pyrolysis plant adopt the latest pyrolysis technology. It can process the waste tyres or plastics with high temperature in a oxygen-free condition. Through the pyrolysis process, you can get fuel oil, carbon black, steel wire and combustible gas from waste tyres, or get fuel oil, carbon black and combustible gas from waste plastic. The whole process is safe and environmentally friendly. Our pyrolysis plant have two types: continuous and batch. For details, please contact our professional project manager for consultation.
| SPECIFICATION OF THE WASTE TYRE PLASTIC PYROLYSIS MACHINE |
| Capacity | 1ton , 5 ton , 8 ton, 10 ton , 15 ton , 20 ton |
| Reactor material | 245R steel plate , Q345R steel plate , stainless steel |
| Reactor thickness | 16mm , 18mm |
| Weight | 30-40 ton (various by different design and capacity) |
| Machine landing area | 300-400 square meter |
| Working power | 20-28 KW (various by designs and capacity) |
| Operating workers | 4-6 workers per shift , 3 shifts per day |
| Processing time | 2 hours feeding , 4 hours preheating , 10 hours oil producing , 4 hours cooling reactor , 2 hours discharging carbon black , 0.5 hours pull steel wire out.
(Take 10-12 ton per day for example) |
| Avaliable input raw material | waste tires , waste plastic , pp , pe , ps , abs , PMMA /acrylic scrap , aluminum scrap .oil sludge , drilling mud |
| Heating fuel | Pyrolysis oil , natural gas , coal , wood ,electricity |
Flow Chart
1) Feeding: It takes 1-2 hours. Tires below 1.4 meters in the intermittent cracking system can be fed directly to the whole tire, and large tires need to be cut before feeding; continuous cracking systems need to be broken and fed by the feeding system Enter the host;
2) Heating: It takes about 10 hours. Generally, when it is heated to 2 hours, oil and gas will be generated;
3) Cooling: Oil and gas are condensed into oil through a cooling system;
4) Tail gas recovery and utilization: In the process of heating and cracking, in addition to oil and gas, some flammable but non-condensable gases are also generated. We call it "tail gas". This gas can be directly recycled for heating and cracking the reactor to save Fuel, can also be used to generate electricity or burn to provide a heat source;
5) Carbon black and steel wire slag removal: When the cracking process is over and oil and gas are discharged, the remaining materials in the reactor need to be discharged to carry out a new cracking process. These residual materials mainly include carbon black steel wires used to make tires.
Advantage
a) Safety 1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device. 2) Vacuum device makes reactor working under ordinary pressure or negative pressure. 3) Temperature monitoring device to avoid excessive working temperature. 4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically. 5) Carbon black is discharged in a closed situation to avoid catching fire. b) Environmental protection 1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney. 2) The procedure to remove carbon black is working under closed situation to avoid pollution. c) High oil yield 1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter. 2) When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately. 3) In this way we maximize the cooling effect and improve the oil yield.
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5 Ton Batch Type Waste Tyre Plastic Recycling To Fuel Oil Pyrolysis Plant Images
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